Haber

AI that's built for
paper mills

Every mill runs differently. Haber uses the mill's own process data to understand what is changing, where it matters, and what the operating team can do about it.

22%+

more yield from the same resources

34%

less spent on raw materials and chemicals

25%

less unplanned downtime, mill-wide

The mill changes faster
than the feedback

Furnish, grades and operating conditions keep moving. Operators have to make decisions with incomplete information, and by the time a lab result arrives, the damage may already be done.

Raw-material
variability

Wood, fiber and furnish quality change constantly, affecting pulp quality, chemistry and paper machine performance.

Grade
changes

Every paper grade change brings new operating targets, creating waste, instability and lost production.

Chemistry
overdosing

Uncertain process conditions drive pulp and paper mills toward higher dosing and excess chemistry.

Delayed
feedback

Lab measurements arrive after conditions have changed, leaving pulp and paper operators reacting too late.

From pulp to paper. Different processes.
Different demands

Designed for real manufacturing challenges - see now, think faster and achieve more

Pulp

Pulp

Pulp quality starts with the furnish. Haber’s algorithms account for variation in wood and chips, keep cooking and washing on track, and hold brightness closer to target without overdosing.

Cooking optimisation
Brightness control
80%
Reduction in Brightness Variation
10%
Lower Chemical Consumption
Packaging & Board

Packaging & Board

Packaging grades have to balance retention, drainage, water resistance and machine efficiency without sacrificing usable output. Haber helps mills keep these variables in control by predicting defects before they become rejects.

Retention, drainage & Cobb
Defect control
5%
Higher Retention
10%
Lower Raw Material Consumption
Tissue

Tissue

Tissue making is a constant balance between fiber development, sheet structure and moisture. Haber helps mills keep these conditions stable so they can produce the required softness and strength while getting more out of the machine.

Refining optimisation
Moisture control
10%
Higher Bulk and Softness
5%
Lower Fiber Consumption
Writing & Printing

Writing & Printing

These grades need tight control of ash, wet strength and machine stability. Haber uses process data to optimise wet-strength chemistry and identify conditions that can lead to a paper break before they turn into lost production.

Wet Strength optimization
Paper-break prediction
15%
Lower WSR Consumption
50%
Fewer Paper-Breaks
Specialty Paper

Specialty Paper

Specialty grades often run to tighter surface and quality specifications. Haber helps mills control coating and sizing chemistry, manage microbial conditions and keep colour within the required window as process conditions change.

Coating & sizing
Colour control
10%
Lower PAC Dosage
Cobb control
With Lower Sizing Chemistry

So we built AI around the way paper mills actually work

The solution should feel like a direct response to the problems faced by your mill, built around how paper mills actually operate, not just another generic AI capability list.

Monitor pulp & paper processes with real-time data

Predict quality and paper breaks using AI

Optimise decisions with real-time AI recommendations

Present across the plant

Plant Map
Pulp Mill

Cooking Process Optimization
Washing Process Optimization
Pulp Brightness Optimization

Chemical Recovery
& Utilities

MEE Operations Optimization
Recausticizing Process Optimization
Lime Kiln Process Optimization
Boiler Operations Optimization

Water & Wastewater
Management

Water Treatment Optimization
WWTP Operations Optimization
Cooling Water / Boiler Water / Membrane
Treatment Optimization

Paper Machine

Refiner Automation
Wet Tensile Automation
Wet-end Chemistry Optimization
Integrated Trim Optimization

CASE STUDIES

Real Results,
Proven Impact

Case Study Background

CASE STUDIES

Real Results,
Proven Impact

Utilization of AI to Control Pulp Brightness in the BCTMP Pulping Process

Can eLIXA® optimize paper strengthening while driving down the production cost?

Kaiznn's Trim Optimization: Transforming Order Fulfillment through AI Excellence

Addressing microbial growth concerns through AI

AI for effective control of scale deposition on liquid ring vacuum pumps

Implementing AI to improve foam control in pulp mill washers

Haber's Strength Improvement Program: Optimizing WSR Consumption through the implementation of AI

Reducing Inconsistencies in the Internal Sizing Process

How Do We Optimize Foam Control for Paper Machines?

How Can Surface Sizing Be Optimized While Also Being Cost-Effective?

Improving Efficiency of Solid-Liquid Separation through AI

One of the largest specialty paper manufacturer in India reduces cost of raw material while improving quality

AI-Driven Cooling Tower Optimization for a Multi-Specialty Hospital

TESTIMONIALS

Hear what our customers have to say

Haber's automation solution helped us increase our production by 2%, reduced the chemical consumption by 20%, and improved the system efficiency.

—  Unit Head, One of India's largest Tissue manufacturers

Haber's smart system helped us increase our retention by 5%, reduced the raw-material consumption and improved the product quality.

—  Operations Head, Leading Board Manufacturer, India

With Haber's help we could reduce bacterial count to 5 CFU/mL, avoid unscheduled boil-outs and improve product quality.

—  Kraft Manufacturer, UAE Production Lead, A Leading Kraft & Packaging-Grade Manufacturer, UAE

Haber's smart system helped us maintain target brightness within the specified range, with minimal variability, and reduced the chemical consumption by 10%.

—  Pulp Mill head, One of top 5 Pulp Manufacturers, US

Haber's AI-driven optimization stabilized our refining consistency, reduced fibre loss, and improved sheet strength without increasing chemical usage.

—  Quality Manager, One of India's Leading Writing & Printing Paper Mills

Haber's continuous monitoring and control helped us bring down steam consumption, improve moisture uniformity, and achieve more predictable machine performance.

—   Mill Head, A Global Specialty Paper Manufacturer

Haber's automation solution helped us increase our production by 2%, reduced the chemical consumption by 20%, and improved the system efficiency.

—  Unit Head, One of India's largest Tissue manufacturers

Haber's smart system helped us increase our retention by 5%, reduced the raw-material consumption and improved the product quality.

—  Operations Head, Leading Board Manufacturer, India

With Haber's help we could reduce bacterial count to 5 CFU/mL, avoid unscheduled boil-outs and improve product quality.

—  Kraft Manufacturer, UAE Production Lead, A Leading Kraft & Packaging-Grade Manufacturer, UAE

Haber's smart system helped us maintain target brightness within the specified range, with minimal variability, and reduced the chemical consumption by 10%.

—  Pulp Mill head, One of top 5 Pulp Manufacturers, US

Haber's AI-driven optimization stabilized our refining consistency, reduced fibre loss, and improved sheet strength without increasing chemical usage.

—  Quality Manager, One of India's Leading Writing & Printing Paper Mills

Haber's continuous monitoring and control helped us bring down steam consumption, improve moisture uniformity, and achieve more predictable machine performance.

—   Mill Head, A Global Specialty Paper Manufacturer